Feb 13, 2025
The use of computer software for the simulation, analysis, and optimization of plastic components and manufacturing processes is called CAE (Computer-Aided Engineering).
In plastics processing, CAE is used to examine mechanical stresses, flow behavior in injection molds, and thermal influences during the development phase. This helps reduce material usage, production times, and costs while improving part quality. Typical CAE tools include FEM (Finite Element Method) for structural and strength analysis, as well as mold flow simulations to predict filling behavior in injection molding. The use of CAE enables early error detection and optimization before physical prototypes are created. This leads to a more efficient product development process and improved process reliability.
Automation Technology: Schematic representation of computer-aided processes during development
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This glossary of plastic industry is provided by PLEXPERT Canada Inc.
Feb 25, 2025
An integrated software solution for managing and optimizing business processes in plastic processing is called Enterprise Resource Planning or short ERP-System. It enables the management of material procurement, production, inventory, order processing, and financial accounting within a central system. In the plastics industry, an ERP system helps monitor material consumption, efficiently plan machine capacities, and optimize production processes. By integrating with MES (Manufacturing Execution Systems), production data can be recorded and analyzed in real time. This improves batch traceability, reduces scrap, and increases production efficiency. Specialized ERP solutions for the plastics industry take into account factors such as recipe management, tool management, and raw material traceability. A well-implemented ERP system significantly contributes to efficiency improvement and cost reduction in plastic processing.
Automation Technology: Input form for
part cost calculation in an ERP system
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This glossary of plastic industry is provided by PLEXPERT Canada Inc.
Mar 6, 2025
The sampling of injection molding tools is crucial for a company’s economic efficiency. A structured and documented approach to sampling ensures high product quality.
This important process is digitalized with the IMG (Injection Molding Guide). The IMG is a digital process guide that ensures safe sampling. The user is guided through the sampling process in 10 steps.
All necessary data, such as material data sheets, CAD datasets, and machine data, are available at the touch of a button. All data is centrally managed in an SQL database within the company network for future access.
Automation technology: Display of master data for a new
mold sampling
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This glossary of plastic industry is provided by PLEXPERT Canada Inc.
Nov 13, 2025
A limit switch is a sturdy electromechanical sensor that detects when a moving machine part reaches a defined position and consequently starts or stops an electrical circuit. An actuator—such as a lever, roller, or plunger—physically engages with the machine, shifting internal contacts (normally open, closed, or both). These switches are typically encased to resist environmental influences like dust, oil, or water and are widely used in automated systems—from garage doors to injection molding machines and hydraulic cylinders. Their design ensures precise control, enhances machine safety, and offers reliable feedback to control systems.
A built-in proximity switch on the left, a micro
limit switch on the right
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End-of-travel sensor
This glossary of plastic industry is provided by PLEXPERT Canada Inc.
Mar 19, 2026
This term refers to a unique hardware address permanently assigned to a device’s network interface. It is used to uniquely identify devices within a local network and to control the directed exchange of data. In industrial plastics processing systems, this address enables reliable communication between machine controllers, sensors, production equipment, and higher-level control systems. The address is typically stored in the network interface hardware and consists of a standardized sequence of hexadecimal characters. This allows each device in the network to be uniquely addressed and integrated into industrial data communication.
Automation technology: Label showing the MAC address of the relevant device
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Ethernet
Machine control
This glossary of plastic industry is provided by PLEXPERT Canada Inc.
