Course: Advanced Process Simulation – Introduction
135.60 $ incl. tax
Quality starts with design – Simulation as the key to process reliability.
Quality assurance and process optimization begin early — during part and mold design.
One of the most powerful tools at this stage is simulation.
In the first course of the Advanced Process Simulation series, you’ll get a solid introduction to simulation in plastics processing:
Gain essential knowledge about materials, manufacturing methods, and the first steps in simulation — unlocking better product quality, faster development, and greater process reliability.
You will learn
- About the properties of plastics.
- Which processing methods are available.
- How simulation supports the development process.
- How Moldex3D can be used in practice.
This enables you to
- Find the right materials for your application.
- Determine a suitable manufacturing process.
- Better understand simulation models.
- Carry out simulation tasks independently.
About the course: Advanced Process Simulation - Introduction
This introductory course provides a practical overview of the world of plastics simulation – from materials to your first analysis.
You’ll learn how plastics are classified, how key manufacturing processes work, and how simulation supports the development process from the very beginning.
The course focuses in particular on the transition from basic analytical formulas to the Finite Element Method (FEM) – the foundation of modern simulation tools.
Through clear examples, you’ll understand how complex part geometries are broken down into elements and systematically analyzed.
Another focus is on intelligent meshing strategies for plastic parts, especially in thermally sensitive zones.
You’ll get to know methods such as BLM meshing (Boundary Layer Mesh), which ensures high result accuracy with reasonable computational effort.
Finally, you’ll gain a first hands-on impression of the simulation software Moldex3D – and build the foundation for performing your own analyses.
Your benefit:
After completing this course, you’ll understand the fundamentals of plastics simulation, be able to evaluate initial simulation projects, communicate effectively with experts – or start working on simple simulations yourself.
This course is for
Everyone who is curious about the topic.
This includes especially people working as:
- Mold designer
- Mold maker
- CAE-team
- Setter
- Injection molder
- Quality manager
- Department leader
- Simulation-Team
- Project manager
- Head of Design
Course details
![]() For basic skill level |
![]() |
![]() Around 40 min in duration |
![]() |
![]() Video On-Demand lessons (1) |
![]() |
![]() Spoken script |
![]() |
![]() Expertise knowledge described step-by-step in text |
![]() |
![]() Additional explanations on important technical terms |
![]() |
![]() Full access on computer or mobile for one year |
![]() |
![]() Certificate of completion when you finish the course |
![]() |
(1) Video streaming is part of the e-learning and shall be accessible in your browser.
Course Specialist
CEO at PLEXPERT GmbH.
Since 1994, I have been working in the field of simulation. From the beginning, the focus was set to the injection molding process.
Over the time, I have had the chance to work with all known simulation software packages, as well as I have simulated several hundreds of parts and molds.
Since 2006, I am CEO of the PLEXPERT GmbH, Germany, and responsible for new developments.
If we take a look to the process chain of producing a plastic part, simulation is one of the fundamental things to start with.
If it comes to cycle time and part costs, cooling simulation is important.