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Temperature plays the most important role if it comes to injection molding.
Before the part is ejected it is good practice to analyse the temperature distribution on the surface.
This is where IR-ThermalSystem comes into play.
It consists of an infrared camera, a magnetic stand, cables some electronic device and a specialized software (called IRDAS), that records
all the critical information from one shot to another.
The system used for quality control, supports a centralized database and can be connected to several other
products that are useful in the injection molding process.
This includes DiagBes as well as Xscale and Xmold.
Evaluating temperature helps to identify short shot and flashing as well as proper functionining of the cooling channels.
The primary molding process mainly used in the plastic industry is injection molding.
With the help of the injection molding machine and the influence of heat, the plastic material is brought to a viscous state.
Subsequently, the melt is injected under pressure into the cavity in the mold.
The shape and surface structure is determined by the geometry of the cavity.
Cooling or cross-linking reaction (for elastomers) solidifies the part and it can be ejected after opening the two mold halves.
The injection molding process is particularly suitable for large quantities.
This is due to the fact of high mold costs which need to be payed proportionally by the produced parts.
Injection molded parts can be used directly after ejection.
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The injection molding process highly depends on temperature.
If the molten plastic enters the cavity the temperature is high and sequentially decreasing overtime.
The reduction in temperature is based on the given cooling layout of the mold and the process parameters set.
In simulation the temperature result shows temperature distribution of the part and mold at current instant.
It can help to evaluate temperature related aspects of the process, for instance, hot spot.
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A group of experts in the plastic industry founded the company PLEXPERT, 2006 in Germany, in order to save resources, providing a positive impact on budget and environment.
There are two divisions within the company. One is focusing on finite element simulations (FEM) like injection molding simulation and structural analysis.
Based on decades of practical experience DFM conform results are given by the consultant service of PLEXPERT to decrease part costs and increase quality in the production of plastic parts.
The second division is focused on the development and supply of soft- and hardware to the plastic industry. With the state of the art products PLEXPERT contributes to secure production and reduce the need of precious resources.
Today PLEXPERT has offices in Canada, Germany, Thailand and China in order to support its customers fast and effectively.
Due to a close network of plastic experts, partners are available in many other countries as well and offer PLEXPERT products and services.
PLEXPERT Company Logo.
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